Rapid Mixer Granulator

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Rapid Mixer Granulator

Working Principle

The RMG working principle is based on 2 decisive factors essential for the mixing systems.

Spinning close to the bottom of the mixing bowl.

The impeller sets the entire mixture in a whirling-rising tumbling motion ensuring a quick and even distribution of all dry components which leads to an even distribution of all dry components which leads to an even wetting of every granule. The large lumps occurred during wet mixing are broken up, by the strategically located chopping tool rotating at 1440/2880 RPM. The mix can be discharged with the impeller running through t he outlet located on the side of the mixing bowl flush to the bottom. Easy accessibility for cleaning is guaranteed by the low profile. The mixing tool is easily removed from the drive shaft providing an unobstructed mixing area which may be cleaned very easily.

Mixing Bowl

Dome shaped processing bowl which directs loose particles into whirling motion with the help of impeller.

Impeller consists of 2 full and 2 half solid mixing blades.

Inclination of the mixing blades accelerates rising and tumbling motion of the product in the bowl.

Specially designed chopper blades driven at high speed gives fast and even granulation, throughout the whole mass in the product bowl.

For easy accessibility in cleaning the side discharge assembly is provided with hinges.

Special Features

  • Unit is designed to meet requirements of GMP.
  • Contact Parts can be SS 304 / 316 quality.
  • Specially designed control panel with display system and microprocessor.
  • Bowl, lid mixing agitator, discharge housing and all other contact parts will be of stainless steel.
  • All M. S. parts of the machine are cladded / covered with stainless steel.
  • Components of the machine are having easy accessibility for cleaning.
  • All electrical & pneumatic parts are pre-wired to simplify installation.
  • Limit switch is provided on main lid and discharge valve for safe operation.
  • Discharge can be provided on either side to suit clients requirement.

Optional Features

  • Machine can be supplied with FLP electrical.
  • PLC can be provided for control panels, which can be integrated with computer for controlling / recording various process parameters.
  • Dust free feeding system.
  • Binder solution adding in built.

Technical Specification

TYPE JTSRMG"
Model JTSRMG 10 JTSRMG 25 JTSRMG 50 JTSRMG 100 JTSRMG 150 JTSRMG 250 JTSRMG 400 JTSRMG 600 JTSRMG 1000
Gross Volume in litres 10 25 50 100 150 250 400 600 1000
Working Volume in litres 8 20 40 80 120 200 320 480 800
Main Motor in HP & RPM Dual speed 2/3 HP/3ph/
750 / 1500
3/5 HP/3ph/
750 / 1500
3/5 HP/3ph/
750 / 1500
7.5/10 HP/3ph/
750 / 1500
10/15 HP/3ph/
750 / 1500
20/30 HP/3ph/
750 / 1500
30/40 HP/3ph/
750 / 1500
40/50 HP/3ph/
750 / 1500
63/85 HP/3ph/
750 / 1500
Mixing speed RPM 75 / 150 75 / 150 75 / 150 75 / 150 75 / 150 75 / 150 75 / 150 75 / 150 75 / 150
Chopper motor HP & RPM Dual speed 1/1.5 HP/3ph/
1440 / 2880
1/2 HP/3ph/
1440 / 2880
1/2 HP/3ph/
1440 / 2880
2/3 HP/3ph/
1440 / 2880
3 HP/3ph/
1440 / 2880
3/5 HP/3ph/
1440 / 2880
5/7.5 HP/3ph/
1440 / 2880
5/7.5 HP/3ph/
1440 / 2880
10/15 HP/3ph/
1440 / 2880
Output speed RPM 1440 / 2880 1440 / 2880 1440 / 2880 1440 / 2880 1440 / 2880 1440 / 2880 1440 / 2880 1440 / 2880 1440 / 2880
Weight in Kgs. 200 900 1200 1400 1500 1800 2000 2500 3500
Overall dimensions Length 1450 1440 1700 2350 2400 2550 2880 3300 3300
Overall dimensions Width 600 750 1000 1400 1430 1630 2450 2690 3150
Overall dimensions Height 950 1310 1400 1750 2185 2320 2575 2510 3035
H-1 1060 1345 1600 1900 2280 2585 2960 3250 3765