Perfect Solutions By Jayshree
JAYSHREE supplies you not only high-quality tools but also with the PERFECT solutions. It often turns out that problems with tools are caused by the process or the press. Our experienced team provide you one to one advice on all application-related topics, from the design and material selection to the exact determination of the weight, volume and surface of the tableting tool as well as the optimum production parameters for the tablet presses in which the tool is used.
We will analyze specific problems and their causes with your production team on site and develop a tailor-made solution to help you to avoid with corrosion, adhesion, abrasive products or high pressing forces.
Consulting
We not only you with high-quality tools but also with the final complete solutions. We advise you in detail on all process optimization options, from tablet design to tool specifications, You will also quickly receive our engineer answers to all other queries, from the cleaning process to material and coating selection through to the use of FEM simulations. It often turns out that problems with tools are caused by the process or the press. We will analyze specific problems and their causes with your production team and develop a tailor-made solution to help you HOW TO OVERRIDE with corrosion, adhesion, abrasive products or high pressing forces.
Certification
We help you with the appropriate certifications in the event of production conversions and audits. We provide you with the ALL toolings related certificates for all the materials and processes we use. This provides you with legally compliant proof of important product properties such as biocompatibility and suitability for food contact. We produce cleaning recommendations and guidelines for handling the tools for your internal protocols.
Development
JAYSHREE , After experience of more then 35 years in compression toolings manufacturing for various industries, – we develop all of our tools ourselves. Most of the material alloys and coatings have also been applied and proven for various applications.. Many innovations are developed as per customer requirements that cannot be easily fulfilled using normal manufacturing process and available on the market, which is why we place such a high value on customer relationships based on partnership. Taking into account the technical conditions and systems, our application engineers develop all of the tools – from the tablet design to tools, materials and coatings – precisely tailored to each process. Always with the aim of generating maximum output, achieving reliable operation and producing consistent results.
Design
Our presence in the project at an early stage, we will work with you to develop a tablet shape design that is tailored to the process and optimized in terms of size and imprint. Good tablet design plays a major role in ensuring that a coating can be applied problem-free and helps to prevent imprints and tablet edges becoming chipped – known as picking and sticking. Also we support to modify existing tablet design to overcome existing problems face by you.
Application Consulting
Once the new tool has been delivered, our application engineer will guide you through the entire implementation process – from installation to the optimum setting of the machine parameters as per tablet shapes & sizes.
Repair Service
We offer you the opportunity to send us your used tools for inspection and reconditioning. We analyze signs of wear on tools and coatings and repair the damage as long as it makes economic sense to do so. Our experience has shown that regular checks of this kind can extend tool life .
